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How to make a simple backyard foundry for less than $20, for melting pop cans, and casting aluminum.

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Pop Can Metal Melting: https://goo.gl/pTP1uG
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WARNING:

Charcoal foundries can reach temperatures in excess of 1,000ºC, which is well above the melting point of hobbyists. This project should only be attempted with adequate knowledge and training, proper protective safety gear, and in a fire resistant area with adequate ventilation. The sparks flying from the foundry can ignite fires, and the fumes from burning dross can be toxic. Use caution and common sense. Use of this video content is at your own risk.

Music By: Scott & Brendo (“Feel It” – Instrumental) https://bit.ly/ScottBrendoiTunes

Project Inspired By:

This foundry is an original design, which comes after months of experimenting, and over 10 different prototypes. The functionality is founded on ideas I collected while searching the internet for different furnace designs.

Project History & More Info:

For this project I experimented with 10 different prototypes, to develop a reusable backyard foundry that melts aluminum soda cans easily and safely. I tested different refractory recipes, different containers, different setting for blowing air, and different types of makeshift crucibles.

I tried various ratios of portland cement, sand, perlite, plaster of paris, water, and even kitty litter. For containers, I experimented with clay pots, plastic buckets, no container, cinderblocks, and a galvanized steel pail.

I ended up favoring the galvanized steel pail, and a mix of 50% plaster of paris, and 50% play sand, by volume, which was inspired by a video by NightHawkInLight “How to Make a Soup Can Forge” https://bit.ly/IBSoupCanForge

Depending on where you get, or find, your materials the cost can range anywhere from $5-$25 per unit. With the materials I used, I was able to make 2 units for under $40 ($20 each). Even on the high end, this is probably one of the cheapest, reliable, backyard foundries that can be made.

I used mine to melt soda cans, and extract the aluminum for future metal casting projects. All the soda cans came from a local recycling depot. I bought back 30 lbs from the depot to avoid having to drink gallons and gallons of soda. I stored the ingots in various forms, which you can see in the video”Melting Cans With The Mini Metal Foundry” https://goo.gl/pTP1uG
The technique for making the sword in that video, and the gun in this video is called “Lost Foam Casting” and will be demonstrated in a future project video.

Shankeshwar Metals founded in 1989 is a highly acclaimed Manufacturers, Stockists, & Suppliers of Ferrous & Non Ferrous Metal products in Stainless Steel, Titanium, Hastelloy, Nickel Alloy, Monel, Inconel, Incoloy, 17-4PH, 15-5PH, Nimonic, Nitronic, Duplex, Super Duplex, Cuppro-Nickel, Copper, Brass, Aluminium etc.

Within years the company has became a major player in Stainless Steel & High Performance Alloys. The Growth of the company has been remarkable. We are constantly monitoring the needs of our Customers to add a new product to our Portfolio as well as we want our customers to procure everything they need from Shankeshwar Metals.

Established in 1989 Shankeshwar Metals has specialized in the field of stainless steel & high performance alloys in variety of Grades & Sections to international specifications like JIS (Japanese), DIN (German), AISI/SAE (American) & BIS (Indian Standards). We provide a wide range of products using Austenitic, Ferritic, Martensitic, Austenitic-Ferritic (Duplex) stainless steel grades & special grade stainless steel of Precipitation Hardening(PH), Electrode quality etc.

Our range of products are available in the form of Round Bars (Shafts / Rods), Wire, Hexagonal Bar, Square Bar, Sheets, Plates, Coils, Pipes & Tubes, Equal & Un-Equal Angles, Flats (Patta, Patty), Channels, Circles, Rings, Fasteners (Nuts, Bolts, Washers etc), Flanges, and entire range of Pipe Fittings such as Butt Weld Pipe Fittings, Screwed Fittings, Forged Fittings, Flanges, Sanitary Valves & Fittings (Elbow, Reducer, Coupling, etc), & Fabricated Products etc as per International Standards.

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We look Forward for a long lasting business relationship with your esteemed organization.
Please feel free to contact us for any further queries.

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Mr. Vikram Jain (Sr. Sales Manager) +91-9833362402
Shankeshwar Metals
Unit No 69/A, 5th Kumbharwada lane, Maruti Mandir Marg,
2nd Pathan Street, Mumbai – 400004, Maharashtra, India.
Tele : +91-22-66362056 / 66109745 / 23864531
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