Car Axle drive shaft repair. CV joint & Boot rubber maintenance and replacement.



Here is the blog regarding this video. The blog contains the same as well as additional information regarding the subject.:

https://diycarmaint.blogspot.com/2017/02/drive-shaft-axle-rubber-boot-replacement.html

In this video I am replacing a broken boot rubber for a car. The procedure is general purpose for most cars and may work for many makes and models. This a must repair to be considered if your rubber boot broke down. If this maintenance had been considered in time, it will prevent your expensive drive shaft axles from breaking down. Otherwise if it is forgotten, it will lead to a catastrophic failure of expensive drive shafts. The reason for breakdown is entrance of dirt and mud to shafts and lubrication breakdown to CV joint.

The wheels of your front-drive vehicle are connected to the transaxle via axles that have constant-velocity-type universal joints at each end. There is an inner and outer joint on the left and right axles. All else being equal, the outer joints fail first because they run with the highest angularity–when the wheel is turned, the joint has to redirect the torque from the engine around a corner. The more angle, the more strain. And it’s usually the right side that goes first because here in the lefthand-drive US of A, we turn sharper around righthand corners than lefthand ones. Sometimes the rubber boots covering the joints fail from age or are torn by road debris, letting the grease out and dirt and water in. As recently as 10 years ago, the repair meant removing the pertinent axle and taking out the failed CV. You’d then replace it and the boot, lubricate the new and old joint with fresh grease, reinstall and go. Nowadays it’s difficult to find a CV joint for sale at a parts store. The industry has made it standard procedure to swap in a complete new or remanufactured axle, with the boots installed and prelubricated. No mess, no fuss–which is good because the molysulfide-doped grease specified for CV joints is the blackest, nastiest, most thixotropic (you know, sticky) goop you can imagine, and it will stain your cuticles, your tools and your work clothes worse than printer’s ink. You’d never get the stuff out of the washing machine. You can save some money by buying a remanufactured axle, which will be virtually as good as new. The refurbishing process involves regrinding all the grooves in the inner and outer halves of the joint to a standard oversize, and replacing the cage and ball bearings with new oversize ones. difficulty: difficult A failed boot requires immediate disassembly and cleaning, fresh lube and a new boot. This joint shows minor wear. Balls and grooves will show wear before the joint fails completely. GET DOWN Replacing a front-wheel-drive axle is straightforward, although physically demanding. Get the replacement axle before you start, as well as a new spindle nut and a cotter pin or two. The counterman at the auto parts store will be able to tell you what you need and if the spindle nut needs to be replaced every time it’s removed. There may be a new spindle nut in the box with the axle assembly. Advertisement – Continue Reading Below Start by loosening all the lug nuts on the wheel that you’ll be working on with the car on the ground. Jack up the car and set the whole front end on proper safety stands, as high as you can. You’ll need both wheels off the ground to allow enough suspension droop. You’ll need a big socket to remove the spindle nut. A large crescent wrench or pipe wrench is not an acceptable substitute. Borrow, rent or buy the right socket and a flex handle with at least an 18-in. handle, because that nut may be torqued to as much as 300 lb.-ft. You can use an air wrench to loosen it if you have compressed air available. At this point procedures may vary slightly, depending on your vehicle’s suspension. Consult your shop manual for specifics, but for the most part you’ll need to do the following. Remove the cotter pin from the tie rod end, and pop the tie rod end out of the steering arm. If it’s frozen, don’t whack the end of the threaded shank with a hammer; you’ll probably just ding the threads. Leave the castellated nut a few threads on, and use a big screwdriver or pry bar to lift the steering arm up. Then, smack the rod end a good shot with a hammer and it should pop right out. An alternative is to use two ball-peen hammers and hit both sides of the steering arm simultaneously. There are also threaded pullers for really stubborn cases. If you don’t mind destroying the rubber boot on the rod end, you can use a crowbar or a “pickle fork” puller. Disconnect the ball joint from the suspension upright. You probably can do this by loosening and then removing the pinch bolt at the bottom of the shock. Pull the lower control arm down until the ball joint separates from the steering upright. This is where it gets tricky. On some vehicles you’re in a position to pull the suspension upright and outward enough to let the spindle.


Post time: Jun-13-2017